| Stud Bolts, Hex Bolts,
Tie Rods, Threaded Rods, Flat & Spring Lock Washers, Machine
Screws, Anchor Bolts - I type, L type, J type, U-Bolts, Structural
Hex Bolts, |
Machine To Requirements
Coatings
Hot Dipped Galvanising
Electro-Plating
- Zinc,
- Cadmium,
- Electroless-Nickel,
- Bi-Chromating,
- Phosphating,
- Moly Coating.
Fluorocarbon Polymer Coating;
- PTFE,
- Teflon,
- Xylan,
- Status-Coat
- Aluminium Coating |
|
|
| Materials
Standard Materials:
ASTM A193 : Alloy-Steel and Stainless Bolting Materials for
High-Temperature Service
Grade : B7, B7M, B8 Class 1 & 2, B8M Class 1 & 2,
B16, B6, B5, B8T, B8MA, Etc.
ASTM A320 : Alloy-Steel Bolting Materials for Low-Temperature
Service.
Grade : L7, L7M, L43, B8 Class 1 & 2, B8M Class 1 &
2, B8T, B8MA, Etc.
ASTM A194 : Carbon and Alloy-Steel Nuts for Bolts for High-Pressure
and High-Temperature Service.
Grade : 2H, 2HM, 3, 4, 6, 7, 7M, 8, 8A, 8M, 8MA, 8C, 8CA,
8T, Etc.
ASTM A453 : Bolting Material, High-Temperature 50 to 120KSI
[345 to 827 Mpa] Yield Strength, With Expansion Coefficients
Comparable to Austeritie Steels.
Grade : 660, Class A, B, C
Other materials include: Stainless Steel B8/L8 (304/L), 316Ti,
B8X/L8X/, 904L, Incoloy 825, Inconel 625, Monel & other
materials. |
|
 |
TYPES:
Weldneck Flange
characterized by it's smooth hub transition from flange
to weldend. These are the most common type of flange used
for high pressure applications. They are recognized by their
long tapered hub. The hub provides an important reinforcement
to the flange itself and acts to reduce rotation of the
flange at bolt-up. The smooth transition between the flange
and the hub combined with the strength of the butt weld
joint, allows the flange to be used in extreme conditions
of cyclic loading, bending and temperature fluctuations.
|

Slip-On Flange
fits over the pipe and is then welded in position. Only
available in smaller pressure ratings/diameters. Slip-On
Flanges are ideal for lower pressure applications. Their
ease of fitting and welding reduces fabrication costs. Less
time needs to be spent ensuring the accuracy of the cut
pipe and they are somewhat easier to align. They do not
have as much strength as a weldneck flange and are not available
in higher pressure ratings and diameters.
|

Socket
Weld Flange
pipe fits in to the recess to allow smooth flow through
the flange. Used for small diameter applications. The fabrication
of these items is similar to that of a Slip-On Flange. However,
their internal pocket allows for a smooth bore and better
fluid flow.
|

Lap Joint Flanges
must be used with their associated stub end. The stub is
welded to the pipe and the Lap Joint then works as a backing
ring. The main advantage of this type of flange is that
the bolt holes can be aligned with the matching flange after
the welds have been completed. A Lap Joint Flange is not
suitable for areas with high external or dynamic loads.
Useful for complex spools and rigid pipe work.
|
Threaded Flanges
can be fitted to the pipe without welding, though a seal
weld can sometimes be used. They are suitable for small
diameter high pressure services. At larger diameters, the
difficulty in machining the thread on to both the flange
and pipe makes them unviable. They are also not suitable
for areas having high external loads, particularly torsion.
|
Blind Flanges
are used to blank off the ends of piping, valves and pressure
vessel opening. From the standpoint of internal pressure
and bolt loading, blind flanges, particularly in the larger
sizes, are the most highly stressed of all flange types;
however, since the maximum stresses in a blind flange are
bending stresses at the center, they can safely be permitted
to be higher than in other types of flanges.
|
Orifice Flanges
are widely used in conjunction with orifice meters for measuring
the rate of flow of liquids and gases. They are basically
the same as standard welding neck and slip-on flanges except
for the provision of radial, tapped holes in the flange
ring for meter connections and additional bolts to act as
jack screws to facilitate separating the flanges for inspection
or replacement of the orifice plate. In choosing the type
of orifice flange, the considerations affecting the choice
of welding neck and slip-on standard flanges apply with
equal force.
|
|
|